Ramco Innovations, we don’t just sell automation products, we work alongside you to solve complex challenges. From optimizing production lines to overcoming harsh industrial conditions, our Enhanced Services are designed to help you navigate your toughest automation obstacles with confidence. We believe the best solutions come from collaboration. That’s why we take the time to understand your needs, working with you to design, test, and implement innovative automation strategies that drive real results.
Our case studies showcase how we help customers across industries find smarter, more efficient ways to work. Whether it’s engineering a sensor solution for a dusty, long-distance application or designing a customized automation system for increased productivity, our team of experts is here to problem-solve with you.
A manufacturer needed a reliable way to measure sawdust levels in a 60-foot outdoor storage bin, a tough challenge due to extreme dust, fluctuating weather conditions, and the long sensing distance required. Our team collaborated with them to implement a rugged radar sensor and programmable LED indication system, ensuring consistent, real-time monitoring and improved operational efficiency. The result? A solution that improved accuracy, reduced maintenance, and enhanced visibility for operators, all while standing up to the harsh industrial environment.
How can a smaller sensor make a big impact on machine performance? Discover how Ramco and Banner Engineering helped an industrial equipment manufacturer reduce hardware costs, improve sensing performance and simplify equipment design with the compact Banner Q90R radar sensor. Through collaborative testing and application expertise, the team identified a smarter, more cost-effective solution for synchronized machine movement.
A leading food equipment manufacturer partnered with Ramco and Tempco to upgrade an outdated gas-fired fryer. By implementing an 80,000-watt electric immersion system, they achieved greater efficiency, reliability, and production-scale performance all within a compact, test-lab-ready footprint.
A Midwest manufacturer turned to Ramco and Omron to prevent costly downtime. With smart power monitoring and predictive diagnostics, they transformed reactive maintenance into a proactive, data-driven approach protecting uptime and boosting reliability where it matters most.
Ramco Innovations. Ramco delivered a custom control panel using Banner T30R radar sensors and alternating relay logic to automate pump operation, eliminating the need for confined-space entry. The result was a safer, hands-free, and cost-effective solution that fit seamlessly into existing infrastructure. A smart fix for a dirty job, powered by Ramco’s Enhanced Services.
Ramco Innovations for a cleaner, more reliable solution. Ramco recommended Watlow’s MULTICELL™ cartridge heaters, custom engineered to handle superplastic titanium forming. With ceramic-insulated zones that endure molten conditions, the solution delivered uniform heat, reduced downtime, and eliminated gas emissions from the plant floor. Smart heat, engineered for the future.Read the Case Study Here.
When a food manufacturer needed a better way to control their industrial mixer, Ramco stepped in with a smarter solution. By upgrading to a Unitronics Vision HMI+PLC system, we transformed their manual, operator-intensive process into a fully automated, recipe-based system. Now, with the touch of a button, operators can select pre-programmed mixing sequences or create new ones on the fly. The result? Greater consistency, fewer errors, and a safer, more efficient process built for the future.
One automotive manufacturer was facing a common but costly issue, inconsistent sealant application on critical components like battery enclosures and engine housings. Traditional inspection methods struggled with glossy, wet, and semi-transparent materials, making it difficult to catch defects before they became real problems.The result? Risk of leaks, scrap, and downstream failures.
Have a challenge in your facility? Looking for a smarter way to automate? Our team is ready to help.
Let’s explore solutions that work for you, together.